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RANDY CASSOTTO   860-307-2096   CASSOTTOLEVERS@GMAIL.COM

MADE IN USA

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the next generation of carbon fiber levers - The Tool to Make Your Job Easier & Enjoyable

by Randy Cassotto

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2 metal fabrication companies in Connecticut

2 metals engineers in Connecticut
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1 heat treating company in Connecticut

1 carbon fiber fabricator in the midwest US
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1 epoxy maker in the midwest US

1 cyanoacyrlate company from the west-coast of the US


domestic & exotic wood distributors from Connecticut & all over

Cassotto levers

We Produce the Most High End, Customizable Carbon Fiber/Wood Fused Levers, all while Machining our own metals.

I Have Assembled All American Companies for the fabrication of Every metal & carbon Fiber core in every Lever.

 

The Rest Is In My Hands

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Technolgy

Advanced Lightweight Technology

We use the smallest, most maneuverable carbon fiber core in the industry.

LOAD RATING:  130 million lbs. per square inch

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5x more stiff than steel at 1/2 the weight
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This carbon fiber core will only flex just before breaking point.   At 130 Million lbs. per square inch, even superman would tremble.
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we use a premium aerospace-grade aluminum head & hardened black oxide steel alloy tip & tip insert.
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C A S S O T T O   P R E S T I G E   T I P S
MADE IN CONNECTICUT
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Prestige #2a

Original Launch 2022

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Prestige #2b

Original Launch 2023

Engineered to last - designed to be snug.
Our tips are made from a seriously tough, hardened steel & black oxide exterior finish.  A quality fit tip is paramount for lever & pin control, leading to a faster, more accurate tuning.

 

WHY THE PRESTIGE TIP?

we developed these tips to pair with our high-end carbon fiber levers.  the importance of a tip that not only fits well but is made to last can make all the difference in a truly quality tuning result.  I believe these tips are unparalleled for a snug fit on scores of pianos like Kawai, Petrof, Yamaha, steinway, and many moreIf you've been enjoying a BKB #3, you'll want our #2a Prestige tip.   You can get even closer to the becket with our #2b Prestige tip.  These pair perfectly with new Mason & Hamlins, the Diamond Tuning Pins chosen by rebuilders all over, Yamaha consoles, and many more.
 
We also carry a #1 Prestige tip (for many Asian manufactures) and a #3 Prestige tip (for oversized pins like 3/0 & 4/0).

WHICH TIPS SHOULD I PURCHASE?

At a minimum, I would recommend getting the #2a, #2b, & #1 Prestige tips.  A quality fit tip is paramount to lever & pin control, leading to a faster, more accurate tuning result.

DO THE CASSOTTO PRESTIGE TIPS FIT ALL LEVERS?

Our new tips are designed to fit:
  • Cassotto levers
  • Faulk levers
  • Reyburn rigid levers
  • some hale & watanabe heads
  • some Fujans (not-compatible with levers that mate with studded/threaded jahn tips)
  • Jahn heads (you'll just need our tip inserts)
  • and anything with a true 3/8 30 thread

DO THE PRESTIGE TIPS FIT TIGHT?
YES.  Our metals teams use an EDM PROCESS for a consistent and tight grip.  This process uses an electrical charge to create a reduplicate the star pattern perfectly.  

ARE ALL TUNING PINS CREATED THE SAME?
NO.  Even high-end piano manufacturers ( I will not name who ) do not have the most consistent tuning pin slopes and diameter.  I've seen so
me pianos with MULTIPLE VARYING WALL ANGLES which would have taken 5 different tuning pins to achieve a snug fit.  This is why it's impossible to make a tuning tip which fits perfectly on all pianos but i can say, with confidence, ours fits the best.

Our Exclusive Premium ©️RC-Flex Finish.

 

I use a special mix of 2-part epoxy & special cyanoacrylate which adds a hard protective coating finish with minimal flexibility over the wood substrate.  It’s a finish I’ve been working on perfecting.

I also make natural wood levers - less protection but more wood feel.

Meet The Maker

My name is Randy Cassotto

I began my piano apprenticeship in 2003 with RPT, Keith Kopp, in Orem Utah.  During that time, I learned to fabricate tuning levers while working at Craft Supplies in Provo, Utah.  

I toured briefly with Jim Brickman as his concert technician and have serviced pianos in many concert venues, churches, homes, etc. since beginning in Connecticut in 2005.

Today, I service over 2000 clients in the Hartford county of Connecticut and have slowed my service business to allow me to make premium custom carbon fiber-wood tuning levers using american companies.

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TECHNICIAL

OUR CARBON FIBER CORE

  • Made in the United States

  • We use a special made, 3k twill Ultra High Modulus Carbon Fiber core. This has been rated at 130msi (million pounds per square inch) when loaded on a radial axis.


OUR ALUMINUM HEADS

  • Made in the United States

  • We use aircraft-grade 7075 black anodized aluminum for our heads.

  • Our heads have a lip fore of the tip. The lip adds more mass to the head to increase rigidity at the tip insert conjunction.We currently offer a 15˚, 12.5˚, & 10˚ head angle. 


OUR TIP INSERTS

  • Made in the United States

  • Our hexagonal inserts are made from a high grade steel alloy which is case hardened to increase the HRC (hardness on the Rockwell scale for metals) to the perfect strength for our application.  The core is slightly soft (soft being a relative term here as it’s these are a very hard metal alloy) which is hardened to give rigidity to the exterior and reduce the chance for mechanical failure/fracture.

  • Our inserts thread onto our tips using a 3/8 30 thread. The portion which threads into our heads is a US Standard 3/8 24 thread.

  • A 7/16” socket can fit over the current inserts, in conjunction with a #11 tip wrench from schaff or tip wrench from Pianotek inserted into the star pattern of the tip, to remove the tip from the insert in a counter-clockwise manner.


OUR TIPS

  • Made in the United States

  • Our tips are made from a high grade steel alloy which is case hardened to increase the HRC (hardness on the Rockwell scale for metals).  The core is slightly soft (soft being a relative term here as it’s a very hard metal) which the exterior is hardened to give rigidity to the exterior and reduce fatigue/ chance for mechanical failure/fracture.

  • Our threads are a modified 3/8 30 thread to accommodate multiple tuning levers (Cassotto Levers, Reyburn, Faulk, some Fujan, some Watanabe, and some & Hale heads)

  • Our star pattern is made from an EDM process (electrical discharge machine).  Sparks and a special liquid (dielectric) heat the metal to give the desired shape with extremely tight tolerances.

  • We currently offer a size #1 (for many Asian pianos and newer steinways), #2 (also works well on Asian & American pianos) & #3 (works well for oversized pins and American pianos. The greater the #, the further the tuning pin goes down onto the tuning pin or further to the becket.  Our tuning tips are modeled off the BKB fit with our own modifications

  • Not all tuning pins are created equal. There is no perfect tip for all pianos.


OUR RC© FLEX FINISH

  • Made in the United States

  • We source the 2-part finish in two US states

  • We use a 2-part epoxy finish in conjunction with a special cyanoacrylate (ca) glue. This allows our ©RC Flex Finish to sustain light blows without heavy damage to the substrate (wood) and has a great wear resistance to normal use. It offers further protection to the wooden shell of our levers.


WOOD SELECTION

  • We source our woods in multiple US states - Woods vary from domestic to exotic

  • I have a very large supply of select premium woods we can custom cut to cater the appearance to the technician’s liking.

  • I can also color/shade wood using various techniques I’ve developed over the years.


OUR STYLES & LENGTHS

  • We currently offer 4 styles of lever - Classic (ball shape), Linear (straight shaft with flares), Sidekick (shorted lever great for tight spaces), & Stick (very narrow diameter lever for those who choose a thin feel).  These are all fully customizable.


OUR BALL SIZES

  • I recommend a 1 7/8" ball (smaller hands), 2 1/4" (average size hands), 2 3/8" (most chosen size), and 2 5/8" (large hands).  I can also color/shade wood using various techniques I’ve developed over the years.
     

PROTECTION & WARRANTY

  • Tote bags made in the United States

  • Our tote bags fit levers under the 13” length.  Our warranty covers any mechanical failure of the carbon fiber core or wooden shell only for a period of 5 years from the date of the purchase to the original owner. The aluminum heads, tips, & tip inserts are not covered under the warranty. In the event of any failure however, please do not hesitate to contact Randy directly at cassottolevers@gmail.com or 860-307-2096 so that we may make things right.

MADE IN USA

Screen Shot 2023-02-11 at 9.08.00 AM.png
2023 RC Lever Logo Simple_edited.png

the next generation of carbon fiber levers - The Tool to Make Your Job Easier & Enjoyable

1785992-Carbon-Fiber-digital-art-minimalism-pattern-Texture.jpg
CASSOTTO LEVERS WHITE.png

RANDY CASSOTTO   860-307-2096   CASSOTTOLEVERS@GMAIL.COM

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